Pattern making and basic of manufacture

Prepare manufacturing

This process is the third stage to making a product, there are two types, that is the pattern for the paper and sheets of pandan. The whole the pattern adjusted to the size and shape design, which in turn pattern of is used as the standard manufacture of a product.

Making the pattern begins making molds or called sunglon, mold (sunglon), made ​​of wood that will be used as master for cut sheet paper and pandanus

Patterns and shapes without using a mold to make Boxes, basketwork or other craft products,not will produce a good product

Moulds (sunglon), not only used for to cut the pattern shape, are also used pressing product that has been made gluing, the process in finishing, Making patterns and shapes is very important because to match each section (length x width x height), so that the shape (boxes etc) would be good. The parts that have been cut, pasted paper and pandanus, or glued and in the press with a special tool, whose purpose would be a neat surface of and flat.

Step Early preparation

Gluing paper and pandanus	Drying	Gluing Quality Control

Making this pattern there are several sequences that produce the basis of form of manufacture of a product, includes the stages of work as follows :

1. Cutting paper and pandanus
2. Gluing
   
3. Sewing
4. Laminating
   
5. Quality Control

Of the four (4) stages of the product shape can be seen and will be processed in mass production, in our plant at least one item a day can make a minimum of 500 pcs of product / day

The process of sewing

So that each piece the pattern and the pasting between the pandanus and paper stronger, we sewed on each pattern. sewing process of be carried out if the whole pattern has been controlled, by the quality control division with classification, patterns and basic shapes, clean, tidy on the whole surface of, no residual glue that stick.

The process of quality control in the sewing division is done also purpose of to ensure that preparation for sewing ready to implement, and maintain the quality of the resulting product

Sewing Division	Sewing	Gluing Quality Control

The Laminating processing

To maintain the quality of the color does not change, and does not arise fungi, we laminate each pattern or part of form the basis of that had been stitched. from previous experience frequent problems in products that have been made ​​such as:

1. Color changed because temperature differences of goods
2. Fungus due to moisture and humidity

3. To protect from damage moisture during shipping

Shown in the picture process of lamination, and goods that have been laminate can
usually resistant to water, but not soaked for example exposed to splashes or spills

Quality Control

End of the production preparation process will be reviewed by quality control division, and hereinafter the goods are delivered to the division of production units. Each sheet is checked in detail while trimming, process quality control is very important, we perform many times to maintain the quality of the product

Production units will receive the goods if the quality control process is considered finished, the picture sheet items have been checked are stored on the retention rack in accordance with the size and shape Storage should be good and right and each item was given a different code to make it easier the production process