Main of Production

Our manufacturing can to be running after three stages of the preparing which is completed , taking raw material, Plaiting and Early preparation process of manufacturing. on proses manufacturing we have Planing Production Control under division of system quality control. Production Planning Control, to make the task of handling all production, also as one tool (tool) main to planning before production activities To find out more on the production line consists of several sub-units of production that include sub-units

1. Assembling
2. Pressing
3. Finishing

To facilitate in the production process and implement production planning we have a production warehouse facility which functions stores semi-finished goods and products that are ready to be sent to the buyer

Warehouse Production	Warehouse Goods	Production Room

Sub-Unit Assembly
The first process in mass production, and has been in control of the quality on any components or products to be made

The patterns of several pieces of to be finished goods, and hereinafter will be sent to the sub-unit pressing, to that form of the product to be perfect

Sub-Unit Pressing

So that shape a better products and better done pressing process after the assembly process is complete, the product is a semi-finished goods and hereinafter will be in the press by using a pressing tool

Sub-Unit Finishing
End of production networks is the finishing process, specifically for the finishing process, the process of finishing done as well quality control products, in case of of damaged goods, or not feasible for the goods shipped to customers, the goods are delivered to a special warehouse, or repaired. Finishing and quality control on products that have been created consisting of, coloration, form of performance, components, size.

In the picture below are the parts that should be on finishing and inspected, before being packed into packaging cardboard, at the end of this processes on the main production and should not be any damaged goods.

If all has been checked and rechecked the goods will be delivered to packing sheds to be sent to the buyer of goods, every item has a specific code, and has a standard packaging

Pattern making and basic of manufacture

Prepare manufacturing

This process is the third stage to making a product, there are two types, that is the pattern for the paper and sheets of pandan. The whole the pattern adjusted to the size and shape design, which in turn pattern of is used as the standard manufacture of a product.

Making the pattern begins making molds or called sunglon, mold (sunglon), made ​​of wood that will be used as master for cut sheet paper and pandanus

Patterns and shapes without using a mold to make Boxes, basketwork or other craft products,not will produce a good product

Moulds (sunglon), not only used for to cut the pattern shape, are also used pressing product that has been made gluing, the process in finishing, Making patterns and shapes is very important because to match each section (length x width x height), so that the shape (boxes etc) would be good. The parts that have been cut, pasted paper and pandanus, or glued and in the press with a special tool, whose purpose would be a neat surface of and flat.

Step Early preparation

Gluing paper and pandanus	Drying	Gluing Quality Control

Making this pattern there are several sequences that produce the basis of form of manufacture of a product, includes the stages of work as follows :

1. Cutting paper and pandanus
2. Gluing
   
3. Sewing
4. Laminating
   
5. Quality Control

Of the four (4) stages of the product shape can be seen and will be processed in mass production, in our plant at least one item a day can make a minimum of 500 pcs of product / day

The process of sewing

So that each piece the pattern and the pasting between the pandanus and paper stronger, we sewed on each pattern. sewing process of be carried out if the whole pattern has been controlled, by the quality control division with classification, patterns and basic shapes, clean, tidy on the whole surface of, no residual glue that stick.

The process of quality control in the sewing division is done also purpose of to ensure that preparation for sewing ready to implement, and maintain the quality of the resulting product

Sewing Division	Sewing	Gluing Quality Control

The Laminating processing

To maintain the quality of the color does not change, and does not arise fungi, we laminate each pattern or part of form the basis of that had been stitched. from previous experience frequent problems in products that have been made ​​such as:

1. Color changed because temperature differences of goods
2. Fungus due to moisture and humidity

3. To protect from damage moisture during shipping

Shown in the picture process of lamination, and goods that have been laminate can
usually resistant to water, but not soaked for example exposed to splashes or spills

Quality Control

End of the production preparation process will be reviewed by quality control division, and hereinafter the goods are delivered to the division of production units. Each sheet is checked in detail while trimming, process quality control is very important, we perform many times to maintain the quality of the product

Production units will receive the goods if the quality control process is considered finished, the picture sheet items have been checked are stored on the retention rack in accordance with the size and shape Storage should be good and right and each item was given a different code to make it easier the production process

Dyeing and Coloring

The Second of Processing

The process of is the second stage, of the entire process of making STORAGE BOX MADE OF NON-WOVEN. the drying and coloring of pandanus leaves should be done to improve their qualities, used as raw matterial for handicraft products. Results revealed that in chemical composition the leaves contained 7-9% moisture content; 18–22% lignin; 83–88% holocelulosa. To produce better color, before entering the coloring process, pandanus leaf treated bleaching or whitening first. However,Purposes process bleaching is to remove color natural fibers of pandanus form or substance of natural pigments in the chlorophyll of green leaves, in order to obtain a pale color or white.

The Coloring and Dyeing
The process is performed is to dissolve the dye in hot water with a ratio of 1: 1. Then the solution was inserted in dye solution, acetic acid, and pandanus either fresh or dried at 30 ° C. The temperature is raised to 85 ° C for 20 minutes. Dyeing performed for 40 min at 85 ° C. Afterward, the material is washed and dried in an oven or dried in the sun

Pandanus fiber	Dyeing	Tools Equipment

Coloring performed in accordance with market demand, the standard dose used based on estimates and experience. After boiling about 30 minutes, pandanus lifted and soaked in cold water. After coloring and dyeing the resulting are several motifs and designs, but there are also market want natural color or do not dyeing and performed coloring

Sample Color of Pandanus

Code :	Code :	Code :
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Taking Raw Materials and Plainting Proses

The First Process Production

The first process in the manufacturing stage STORAGE BOX MADE OF NON-WOVEN is taking the raw material of the leaf pendan by direct cut of the the tree, stage to be a sheet like fabric, like, sort of pandan leaves, pandan leaf splitting, drying, weaving, work completely by handmade, using only the tools in the form of a knife

Processes Raw Materials Pandan Leaf

Taking Raw Materials Done by a direct cut from the a tree using with a knife,leaf selected should be the old, and have a good quality, pandanus leaf are was not old which can not for processing into raw materials. purposes of sorting pandanus leaft is aimed at to determine the process of weaving by wicker craftsmen




Sorting Pandan Leaves
After sorted pandanus leave to dried so easy a sheet made raw material for wattled,After the drying process pandanus split, to be sheets of plaiting materials pandanus, . after splitting the re-drying process so that gum in the the leaves pandanus is lost. drying is considered complete when the green color of pandanus which changes color to white slightly grayish




The Process of Plaiting
Before processes plaiting pandanus leaf boiled in advance so that each sheet is strong, and not easily break up when it is wattled, besides the boiling process there is also the coloring process, by way of dipped in the dye solution, and color variations adjusted to the desire or ordering of the buyer





Pandanus is a sheet, and ready to be sent to a storage warehouse, which hereinafter will be sorted to specify the size of which will be tailored to the product to be made according to the specifications

Pandanus Tree	Pandanus Sheet	Warehouse

Pandanus a Tree for Storage Box

Pandanus the main of raw material and Often called Pandan Palms, these plants are not closely related to palm trees. There are about 600 species of Pandanus in the world, and different species vary in size. They commonly have a broad canopy and heavy fruits.The botanical family Pandanaceae consists of 3 genera, namely Sararanga with 2 species, Freycinetia (175 spp.), and Pandanus. The genus vary in size from small shrubs less than 1 metre (3.3 ft) tall, up to medium-sized trees 20 metres (66 ft) tall, typically with a broad canopy and moderate growth rate.

The trunk is stout,wide-branching, and ringed with many leaf scars. They commonly have many thick prop roots near the base, which provide support as the tree grows top-heavy with leaves, fruit, and branches. The leaves are strap-shaped, varying between species from 30 centimetres (12 in) up to 2 metres (6.6 ft) or more long, and from 1.5 centimetres (0.59 in) up to 10 centimetres (3.9 in) broad. They are dioecious, with male and female flowers produced on different plants. The flowers of the male tree are 2–3 centimetres (0.79–1.2 in) long and fragrant, surrounded by narrow, white bracts. The female tree produces flowers with round fruits that are also bract-surrounded. The fruits are globose, 10–20 centimetres (3.9–7.9 in) in diameter, and have many prism-like sections, resembling the fruit of the pineapple.Typically, the fruit changes from green to bright orange or red as it matures. The fruit of some species are edible. Pandanus fruit are eaten by animals including bats, rats, crabs, elephants and monitor lizards, but the vast majority of species are dispersed primarily by water